Owners Manual For Suzuki Grand Vitara 2015
. Either of these two conditions may result in severe injury. If the air bag system and another vehicle system both need repair, Suzuki recommends that the air bag system be repaired first, to help avoid unintended air bag system activation. Strict observance of the so specified items will enable one to obtain the full performance of the vehicle. When replacing parts or servicing by disassembling, it is recommended to use SUZUKI genuine parts, tools and service materials as specified in each description.
Some parts and accessories are sold as SUZUKI authorized replacement parts and accessories. Some genu- ine SUZUKI parts and accessories are sold as re-use parts and accessories. These parts and accessories are non-genuine Suzuki parts and accessories and use of these parts are not covered under warranty. TABLE OF CONTENTS Volume 1 Volume 2 Precautions. 00-i Precautions.
00-i Precautions.00-1 Precautions.00-1 General Information. 0-i Transmission / Transaxle. 5-i General Information.0A-1 Precautions. 5-1 Maintenance and Lubrication. 0B-1 Automatic Transmission/Transaxle.5A-1 Manual Transmission/Transaxle.5B-1 Engine. Table of Contents 00- i Section 00 Precautions CONTENTS Precautions.00-1 Air Bag Warning.00-11 Discharge Headlight Warning.00-11 Precautions.00-1 A/C System Caution. 00-11 Precautions for Vehicles Equipped with Fastener Caution.00-11 a Supplemental Restraint (Air Bag) System.00-1 Suspension Caution.
If the air bag system and another vehicle 3. Contact coil assembly 11. Side-sensor (if equipped) system both need repair, SUZUKI 4. Air bag harness in main harness 12. Seat belt pretensioner recommends that the air bag system be 5.
Precautions: 00-2 Servicing and Handling Diagnosis. When troubleshooting air bag system, be sure to WARNING follow “Air Bag Diagnostic System Check: in Section 8B”. Bypassing these procedures may result in Many of service procedures require extended diagnostic time, incorrect diagnosis, and disconnection of “A/B”. 00-3 Precautions:. Never dispose of live (undeployed) air bag WARNING (inflator) modules (driver, passenger, side Driver and Passenger Seat Belt and curtain). If disposal is necessary, be Pretensioners sure to deploy them according to deployment procedures described in “Air. Precautions: 00-4 General Precautions CAUTION S5JB0A0000002 The WARNING and CAUTION describe some general.
Even when the accident was light enough precautions that you should observe when servicing a not to cause air bags to activate, be sure to vehicle. These general precautions apply to many of the inspect system parts and other related service procedures, and they will not necessarily be parts according to instructions under. 00-5 Precautions: CAUTION. Before starting any service work, cover fenders, seats and any other parts that are likely to get scratched or stained during servicing.
Also, be aware that what you wear (e.g. Buttons) may cause damage to the vehicle’s finish.
I2RH01010026-01. When use of a certain type of lubricant, bond or sealant is specified, be sure to remove the old one thoroughly and use the specified type. “A”: Sealant 0 (SUZUKI Bond No.1207C) I2RH01010033-01. For vehicles equipped with fuel injection. 00-7 Precautions: Precaution in Servicing Full-Time 4WD Vehicle.
Use care not to expose connectors and electrical parts to water which will be a S5JB0A0000018 WARNING cause of a trouble. This full-time 4WD vehicle can not be converted to 2WD manually. Observe the following caution in servicing. Precautions: 00-8. When testing with 2-wheel brake tester, be sure to observe the following instructions. Otherwise, drive train damage and personal injury may result. – Shift transmission to N (Neutral) position.
– Shift transfer to N (Neutral) position if transfer position is selectable. 00-9 Precautions: Precaution for CAN Communication System. When disconnecting and connecting coupler, make S5JB0A0000005 sure to turn ignition switch OFF, or electronic parts. The loose (1) in the wire harnesses twist of the CAN may get damaged.
Lines except around the connector (3) should be within 100 mm (3.9 in.). Precautions: 00-10. When installing vehicle parts, be careful so that the. When taking measurements at electrical connectors wiring harness is not interfered with or caught by any using a tester probe, be sure to insert the probe (2) other part. Type Description: in Section 7B”. Components or wiring must be performed When replenishing or changing refrigerant only by an authorized SUZUKI dealer.
Refer and compressor oil and when replacing to “Air Bag System Components, Wiring parts, make sure that the material or the part and Connectors Location: in Section 8B”. Precautions: 00-12 Suspension Caution Brakes Caution and Note S5JB0A0000010 S5JB0A0000012 CAUTION CAUTION All brake fasteners are important attaching. All suspension fasteners are an important parts in that they could affect the attaching part in that it could affect the performance of vital parts and systems, and/ performance of vital parts and systems, or could result in major repair expense. 00-13 Precautions: When checking system circuits including an electronic Continuity Check control unit such as ECM, TCM, ABS control module, 1) Measure resistance between connector terminals at etc., it is important to perform careful check, starting with both ends of the circuit being checked (between “A- items which are easier to check. Precautions: 00-14 b) Also, if measured values were as listed in the 3) Measure resistance between terminal at one end of following, it means that there is a resistance circuit (“A-1” terminal in the figure) and body ground.
(abnormality) of such level that corresponds to If continuity is indicated, it means that there is a short the voltage drop in the circuit between terminals to ground between terminals “A-1”. 00-15 Precautions: Intermittent and Poor Connection Inspection. Poor terminal-to-wire connection. S5JB0A0006002 Check each wire harness in problem circuits for poor Most intermittent are caused by faulty electrical connection by shaking it by hand lightly. If any connections or wiring, although a sticking relay or abnormal condition is found, repair or replace. Table of Contents 0- i Section 0 General Information CONTENTS General Information.
0A-1 Crankcase Ventilation Hoses and Connections Inspection (Vehicle without General Description.0A-1 A/F Sensor).0B-7 Abbreviations.0A-1 PCV Valve Inspection.0B-7 Symbols. 0A-2 Fuel Evaporative Emission Control System Wire Color Symbols. 0A-1 General Information: General Information General Description Abbreviations S5JB0A0101001 FWD: Front Wheel Drive 4WD: 4 Wheel Drive ABDC: After Bottom Dead Center ABS: Anti-lock Brake System GEN: Generator AC: Alternating Current GND: Ground A/C: Air Conditioning A-ELR: Automatic-Emergency Locking Retractor HC: Hydrocarbons A/F: Air Fuel Mixture Ratio HO2S: Heated Oxygen Sensor. (engine, transmission, transfer, differential) SOHC: Single Over Head Camshaft Apply fluid (brake, power steering, automatic fluid) TBI: Throttle Body Fuel Injection (Single-Point Fuel Apply SUZUKI SUPER GREASE A Injection, SPI) 0 TCC: Torque Converter Clutch Apply SUZUKI SUPER GREASE C. 0A-3 General Information: Wire Color Symbols There are two kinds of colored wire used in this vehicle. S5JB0A0101004 One is single-colored wire and the other is dual-colored Symbol Wire Color (striped) wire. As the color symbol, the single-colored Black wire uses only one, three or five alphabets (i.e.
“G” or Blue “GRN”). General Information: 0A-4 Standard Tightening Torque Each fastener should be tightened to the torque specified in each section of this manual. If no description or specification is provided, refer to the following tightening torque chart for the applicable torque for each fastener. When a fastener of greater strength than the original one is used, however, use the torque specified for the original fastener.
0A-5 General Information: Vehicle Lifting Points S5JB0A0101006 WARNING. Before applying hoist to underbody, always take vehicle balance throughout service into consideration. Vehicle balance on hoist may change depending of what part to be removed.
Before lifting up the vehicle, check to be sure that end of hoist arm is not in contact with brake pipe, fuel pipe, bracket or any other part. General Information: 0A-6 When using floor jack To perform service with either front or rear vehicle end jacked up, be sure to place safety stands (1) under WARNING chassis frame so that body is securely supported. And then check to ensure that chassis frame does not.
0A-7 General Information: Engine Supporting Points Vehicle Identification Number S5JB0A0101010 S5JB0A0101007 The vehicle identification number is punched on the front WARNING dash panel in engine room and it is also attached on the When using engine supporting device (1), be left front top of instrument panel depending on vehicle sure to observe the followings. General Information: 0A-8 Component Location Warning, Caution and Information Label Location S5JB0A0103001 The figure shows main labels among others that are attached to vehicle component parts. When servicing and handling parts, refer to WARNING / CAUTION instructions printed on labels.
2001 Suzuki Vitara Owners Manual
If any WARNING / CAUTION label is found stained or damaged, clean or replace it as necessary. 0A-9 General Information: I5JB0A010009-03 1. Air bag label on driver air bag (inflator) module 4. Air bag label on passenger air bag (inflator) module 7. Air bag label on side air bag module 2. Air bag label on contact coil assembly 5.
Maintenance and Lubrication: 0B-1 Maintenance and Lubrication Precautions Precautions for Maintenance and Lubrication S5JB0A0200001 Air Bag Warning Refer to “Air Bag Warning: in Section 00”. Scheduled Maintenance Maintenance Schedule under Normal Driving Conditions S5JB0A0205001 NOTE. This interval should be judged by odometer reading or months, whichever comes first.
0B-2 Maintenance and Lubrication: Km (x 1,000) Interval Miles (x 1,000) Months Clutch (fluid leakage, level) (I: — — — Tires (wear, damage, rotation) / wheels (damage) (I: Suspension system (tightness, damage, rattle, breakage) (I: — — — Steering system (tightness, damage, breakage, rattle) (I: —. Maintenance and Lubrication: 0B-3 Severe Maintenance Maintenance Maintenance Interval Condition Code Operation Every 10,000 km Nickel plug (6,000 miles) or 8 months A B C – E F – H Spark plugs Iridium plug Every 30,000 km (Highly recommended) (18,000 miles) or 24 months Every 15,000 km –. 0B-4 Maintenance and Lubrication: Repair Instructions Engine Accessory Drive Belt Inspection Power Steering Pump and A/C Compressor (If S5JB0A0206001 Equipped) Drive Belt (M16 Engine) WARNING Inspect belt for cracks, cuts, deformation, wear cleanliness and tension. If any defect exists, adjust or All inspection and replacement are to be replace.
Maintenance and Lubrication: 0B-5 Engine Oil and Filter Change 4) Apply engine oil to new oil filter O-ring. S5JB0A0206003 WARNING. New and used engine oil can be hazardous. Be sure to read “General Precautions: in Section 00” and observe what in written there. 0B-6 Maintenance and Lubrication: 7) Replenish oil until oil level is brought to FULL level 8) Check oil filter and drain plug for oil leakage. Mark on dipstick.
(oil pan and oil filter capacity). The 9) Start engine and run it for 3 minutes. Stop it and wait filler inlet is at the top of the cylinder head cover. Maintenance and Lubrication: 0B-7 Exhaust system Inspection Air Cleaner Filter Replacement S5JB0A0206006 S5JB0A0206013 Replace air cleaner filter with new one referring to “Air WARNING Cleaner Filter Removal and Installation: For M16A To avoid danger of being burned, do not Engine with VVT in Section 1D” or “Air Cleaner Filter touch exhaust system when it is still hot. 0B-8 Maintenance and Lubrication: Fuel Evaporative Emission Control System Brake Drums and Shoes Inspection S5JB0A0206048 Inspection Check rear brake drums and brake linings for excessive S5JB0A0206047 wear and damage, while wheels and drums are 1) Visually inspect hoses for cracks, damage, or removed. Maintenance and Lubrication: 0B-9 Parking Brake Lever and Cable Inspection Clutch Fluid Inspection S5JB0A0206024 S5JB0A0206018 1) Check system for evidence of fluid leakage. 1) Inspect brake cable for damage and smooth Repair leaky point if any.
2) Check reservoir for fluid level referring to “Clutch Replace cable if it is in deteriorated condition. 0B-10 Maintenance and Lubrication: Wheel Discs Inspection Rear S5JB0A0206026. Check shock absorber for damage, deformation, oil Inspect each wheel disc for dents, distortion and cracks. Leakage and operation.
A disc in badly damaged condition must be replaced. Check coil spring, upper arm, lower arm, control rod and trailing rod for deformation and damage. Maintenance and Lubrication: 0B-11 5) Check boots of steering linkage for damage (leaks, detachment, tear, dent, etc.).
If damage is found, replace it with new one. If any dent is found on steering rack boots, correct it to original shape by turning steering wheel to the right or left as far as it stops and holding it for a few seconds. 0B-12 Maintenance and Lubrication: Automatic Transmission Fluid Change Differential Oil Inspection S5JB0A0206033 S5JB0A0206035 1) Inspect transmission case for evidence of fluid 1) Check differential for evidence of oil leakage. Repair leaky point, if any.
Repair leaky point if any. 2) Make sure that vehicle is placed level. Maintenance and Lubrication: 0B-13 Power Steering (P/S) System Inspection S5JB0A0206038 1) Visually check power steering system for fluid leakage and hose for damage and deterioration. Repair or replace defective parts, if any.
I5JB0A020026-01 Engine Hood Check that secondary latch operates properly (check I5JB0A020016-02 that secondary latch keeps hood from opening all the 2) Check fluid level with engine stopped. 0B-14 Maintenance and Lubrication: Engine Start Parking brake Check engine start for readiness. Check that lever has proper travel. WARNING WARNING Before performing the following check, be With vehicle parked on a fairly steep slope, sure to have enough room around the make sure nothing is in the way downhill to vehicle. Refer to “A/T Fluid Change: in Section 5A”.
Power steering fluid An equivalent of DEXRON®-II Water resistance chassis grease Clutch linkage pivot points (SUZUKI SUPER GREASE A 0) Door hinges Engine oil or water resistance chassis grease Hood latch assembly Key lock cylinder. 0B-16 Maintenance and Lubrication. Table of Contents 1- i Section 1 Engine CONTENTS Precautions.1-1 Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Precautions. 1-1 Stop (but Engine Can Be Started).1A-57 Precautions for Engine.
1-1 Malfunction Indicator Lamp Remains ON Engine General Information and after Engine Starts.1A-59 DTC P0010: Camshaft Position Actuator. 1-ii Table of Contents DTC P0137 / P0138: O2 Sensor (HO2S) DTC P1603: TCM Trouble Code Detected Circuit Low Voltage / High Voltage (For J20 Engine).1A-170 (Sensor-2). 1A-107 DTC P1674: CAN Communication (Bus Off DTC P0140: O2 Sensor (HO2S) Circuit No Error).1A-171 Activity Detected (Sensor-2). Table of Contents 1-iii Vacuum Hose and Purge Valve Chamber Electric Load Current Sensor On-Vehicle Inspection.1B-3 Inspection (For J20 Engine).1C-16 EVAP Canister Purge Valve Inspection.1B-3 Electric Load Current Sensor Removal EVAP Canister Inspection.1B-4 and Installation (For J20 Engine).1C-16 EGR Valve Removal and Installation.
1-iv Table of Contents Pistons, Piston Rings, Connecting Rods 1st Timing Chain and Chain Tensioner and Cylinders Disassembly and Assembly.1D-44 Components.1D-91 Cylinders, Pistons and Piston Rings 1st Timing Chain and Chain Tensioner Inspection.1D-45 Removal and Installation.1D-92 Piston Pins and Connecting Rods 1st Timing Chain and Chain Tensioner Inspection.1D-94 Inspection.1D-47. Table of Contents 1-v General Description. 1E-11 Fuel System.1G-1 Engine Lubrication Description.1E-11 Precautions.1G-1 Diagnostic Information and Procedures.1E-13 Precautions on Fuel System Service.1G-1 Oil Pressure Check. 1E-13 General Description.1G-1 Repair Instructions.
1-vi Table of Contents Ignition Spark Test.1H-6 Diagnostic Information and Procedures. 1J-3 Battery Inspection.1J-3 Repair Instructions.1H-7 Generator Symptom Diagnosis.1J-4 High-Tension Cord Removal and Installation Generator Test (Undercharged Battery (For M16 Engine).1H-7 Check). 1J-4 High-Tension Cord Inspection (For M16 Generator Test (Overcharged Battery Engine).1H-7. Precautions: Precautions Precautions Precautions for Engine S5JB0A1000001 Air Bag Warning Refer to “Air Bag Warning: in Section 00”. Precautions on Engine Service Refer to “Precautions on Engine Service: in Section 1A”. Precautions in Diagnosing Trouble Refer to “Precautions in Diagnosing Trouble: in Section 1A”.
Precautions on Fuel System Service Refer to “Precautions on Fuel System Service: in Section 1G”. Diagnostic information stored in ECM memory can be cleared as well as checked by using SUZUKI scan. Communication of ECM, BCM, combination meter, tool or OBD generic scan tool (Vehicle without keyless start control module (if equipped) ABS diagnosis connector). Engine General Information and Diagnosis: 1A-2 Precautions For DTC Troubleshooting.
Wire colors of the special tool’s connectors are S5JB0A1100005 different from the ones of the ECM connectors. Before performed trouble shooting, be sure to read However, the circuit arrangement of the special tool’s the “Precautions of ECM Circuit Inspection: ”. ECM and malfunction indicator lamp (1) operate as follows.
It is possible to communicate by using not only SUZUKI scan tool (2) but also OBD generic scan tool. Malfunction indicator lamp (1) lights when the ignition (Diagnostic information can be accessed by using a switch is turned ON (but the engine at stop) with the scan tool.). 2 driving cycle detection logic. In addition, DTC can be read by not only using SUZUKI scan tool but also displayed on odometer (5) Freeze Frame Data (Vehicle Not Equipped with of the combination meter. When diagnosis switch. OBD serial data line (3) (K line of ISO 9141) is used for SUZUKI scan tool or OBD generic scan tool to communicate with ECM, Air bag SDM, immobilizer control module (in ECM), BCM (Body electrical Control.
Engine General Information and Diagnosis: 1A-6 Engine and Emission Control System Description S5JB0A1101004 The engine and emission control system is divided into 4 major sub-systems: air intake system, fuel delivery system, electronic control system and emission control system. Air intake system includes air cleaner, throttle body, and intake manifold.
Fuel delivery system includes fuel pump, delivery pipe, etc. 1A-7 Engine General Information and Diagnosis: ECM Transmission Data Keyless Start control hydrauric Combination Control Module module unit/control (for A/T Meter (if equipped) (for J20 module model) engine) assembly Engine torque signal Accelerator pedal position Engine speed Throttle position Stand by to engage air conditioning compressor Top gear inhibit Torque converter clutch.
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